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Custom Corrugated Boxes

95% of products are shipped in corrugated boxes and Brown Packaging takes pride in offering a full selection of custom options along with the experience and skill to work with our partners to provide them the best choice for the job. We are happy to offer our custom designs for any corrugated box from very small RSC or die cuts to floor displays or pallet skirts. We have the experience and resources necessary to help you make the best choices for your product to ensure its safety, marketability, and cost-effectiveness.


Most Important Functions

ProtectionThe best corrugated boxes are performance rated by ASTM International's Standards for their most important function—protecting the product inside, and based on ISTA requirements. Different flute styles and board tests in Mullen or ECT (Edge Crush Test) will provide the selection to choose the best fit for your product's requirement.

BrandingThe way your product arrives, and how it is shipped is an extension of your company and brand; and because of this, we work directly with design and marketing teams to ensure your custom box is an accurate and exemplary reflection of the quality and value of your brand.

Cost EffectivenessYour corrugated boxes should maximize your cost effectiveness—firstly, by being competitively priced, and secondly, by optimally utilizing the space within the box to make the cost of shipping optimized.

custom wine box 


Common Customized Box Types

At Brown Packaging, we've developed custom boxes in nearly every industry for nearly every purpose. Our most common box types are listed here:

RSC Boxes (Regular Slotted Container): Regular slotted container boxes have a strong and versatile construction, making them ideal for a great variety of shipping and packaging needs. RSCs can be the perfect 'customized packaging for your needs.
HSC Boxes (Half Slotted Container): Similar to RSC boxes with the exception of top flaps. Size and application vary from bin box alternative to Gaylord boxes.
Telescopic Boxes: Telescopic boxes consist of two pieces that fold into one complete box—most well known as ‘shoeboxes’. Due to its overlapping construction, this style boxes provide extra protection for the product inside.

Mailer Boxes: Mailer Boxes are one piece of cardboard, expertly assembled by our engineers to fold into itself, sealing completely. Mailer boxes are incredibly sturdy and do not use excess materials such as tape or glue. Some common Mailer box styles are OPF (One Piece Folder), VDF (Vari depth Folder) and variations of Indestructo Mailers, RETT (Roll End Tuck Top Mailers) or TTM (Tuck Top Mailers) including dust flaps and cherry locks. Along with RSCs, these mailer boxes can be the perfect shipping box solution you've been looking for. Custom shipping boxes can boost brand recognition, increase repeat ordering, and fix packaging issues.

Five Panel Folders (FPF): Five Panel Folders are one piece boxes with an overlapping top and overlapping end panels. Generally they are used to accommodate long products.

Bin Boxes: Bin boxes are mainly used for storage of small items on shelves. They are open top style and designed as self-locking.

Any and all custom die cut boxes—available for custom and specific uses. Some other examples of corrugated boxes are bulk boxes such as Gaylord boxes, record storage boxes, garment boxes and printer boxes. Further information regarding corrugated boxes can be found here. Customized packaging can elevate your sales, boost your brand, and fix supply chain problems. Customized boxes can be the difference between you and your competitor.



Material Used in Corrugated Boxes

Several board types are available in single wall, double wall, and triple wall. These boards fulfill the requirement for Mullen test (or "bursting test") including: 125#, 150#, 175#, 200#, 275#, 350#, 500# and 600# as well as ECT tests such as 29 ECT, 32 ECT, 44 ECT, 48 ECT, and 51 ECT. Triple wall can be manufactured as 800# or 1100# based on application requirements.

Our available flutes include C-Flute, B-Flute, A-Flute, E-Flute, F-Flute, and N-Flute. These boards are available in kraft color, #3 White or #1 White.



Printing is an important function for corrugated boxes on branding and retail applications. Available printing options are:

  • Flexo print up to 7 colors (direct print)
  • Laminated with litho label
  • Single face with top sheet laminated (single face litho laminated)
  • Digital printing, including short-runs & prototypes with our in-house design center



Benefits of working with Brown Packaging for custom corrugated boxes

  • Our team of graphic designers, structural designers, and experienced salespeople are imperative to the creation of a marketable, secure and economic packaging solution for your product. The creation of custom corrugated boxes can help any business with a more attractive, secure and cost-effective package for their products. Our years of experience will guarantee the best choice for your specific needs.
  • We will do all the legwork of analyzing, designing, and producing the perfect custom corrugated box to ensure the safety of your product at an economical price
  • Right board test, flute size, and printing options will be chosen based on the requirements of your application while ensuring its cost effectiveness.