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Custom Foam Products

Brown Packaging understands that many of our partners have products that require shipping protection and security during transit. The use of custom foam often represents the most economic and secure choice for our partner’s products in transit. We have the experience and resources necessary to help you make the best choices for your product to ensure its safety and cost-effectiveness while meeting the requirements of ASTM and ISTA standards.


Protecting Your Products

Control your product from the moment it leaves the factory until it reaches to consumer's hands - and ensure your value is protected with custom packaging.

Fabricated or molded foam options can be used to create end caps, corner protectors, edge protectors, or overall protection with specially designed die cut foams to protect against

  • Shock
  • Vibration
  • Compression
  • Extreme handling and transportation problems


Our custom foam products offer you a variety of choices that make our foam perfect for your needs:

  • Polyurethane, polyester, polyethylene, EPS, cross linked or laminated material choices
  • Available in pink anti-static or black conductive form
  • Flat sheets, die cut sheets, or end caps as well as convoluted foams available
  • Any complicated designs with channels or cavities are within our capabilities, fabricated or molded designs


Common Materials:

  • Polyethylene (Poly)
  • Polyurethane (Ether / Ester)
  • Expanded Polystyrene (EPS)
  • Anti static
  • Conductive

and available from 0.7# density to 8.0# density. Depending on the fragility (G-Factor) and handling environment, correct material and density will be determined.


Benefits of Working With Brown Packaging For Your Custom Foam Products

  • We are happy to do the work of analyzing, designing, and producing the perfect custom foam products to ensure the safety of your product at an economical price
  • Your product will be shipped and protected with our custom foam products while ensuring its marketability and cost-effectiveness
  • We make sure that the packaging created will pass all required ASTM and ISTA tests